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Tormach DIY 4th Axis is complete!

https://youtu.be/A-lXhHmZtBY

The 4th axis is complete and operational. I will make a new motor mount as well as guard the cables running from the cabinet to the motor. I will post a follow up once that is done. The bill of materials is below.

IDC10 BOB – https://amzn.to/31IZT0T

Stepper Driver – https://amzn.to/2Fmr0Fv

Nema 23 – https://amzn.to/2MZqDGY

Rotary Table – http://www.utoole.com/6-Precision-Horizontal-and-Vertical-Rotary-Table_p_55.html

Coupler –

Nema 34 (all but 6”) – https://amzn.to/2Y0YGjh

 

Digikey.com

Quantity Part Number Manufacturer Part Number Description
1 A16047-ND 54123-1 CONN SEALING BOOT 13 BLACK
1 A122396-ND 211870-2 CONN SEALING COVER 13 BLACK
10 A31987-ND 1-66099-5 CONN PIN 16-18AWG TIN CRIMP
1 A1644-ND 211400-1 CONN PLUG HSNG MALE 7POS INLINE
1 A1641-ND 211398-1 CONN RCPT HSNG FMALE 7POS PNL MT
10 A31988-ND 1-66101-9 CONN SOCKET 16-18AWG TIN CRIMP

 

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Tormach Pathpilot IO upgrade

I have been finding myself wanting to more out of my Tormach Pathpilot controller. Such as adding a stack light. This takes more IOs than Tormach leaves available to the user. However, I happen to know that Tormach uses the Mesa 5I25 FPGA card which has many more IOs available through the P2 header. We must tap into that and the simplest way is to install a DB25 to IDC26 cable which cost $5. I also made a video as I do a short run through on how to install the cable on the 5i25 card in the controller so that I can access IOs 17 to 33.

I will go through how to edit the .hal file in the near future. 

Mesa 5I25 Manual http://olivent.org/wp-content/uploads/2018/07/5i25man.pdf

DB25F-IDC26 Cables http://store.mesanet.com/index.php?route=product/product&path=74_79&product_id=235

DB25 Breakout board https://www.ebay.com/itm/DB25-Male-Signals-Breakout-Board-Parallel-Port-Header-Screw-terminals/302538984235?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649

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Kitamura MyCenter Zero LinuxCNC Retrofit.

I attempted to repair my machine but I have found the simplest way was to just start fresh. This machine was state of the art in 1989. 28 years later we have better options.

In 1989 the electronics cabinet and the operator control panel where stuffed full. In 2017 I have ample room to work and allow for airflow.

I am using Delta servos on all 3 axes. The Z-axis includes a brake to hold the head up when not under power or during Estop. The spindle will be driven by a Delta VFD. These will be run via a Mesa 7I93 Ethernet and Mesa 7I77 cards. I also have a Mesa 7I76 (stepper) card that I may use to interface the Spindle VFD and use the extra I/O for the tool changer. All of these will be controlled by LinuxCNC on an industrial panel mount touch screen via ethernet.

Follow me on Instagram for in process updates. I ocasionally post videos to Youtube also.

https://mesaus.com/

http://www.deltaww.com/Products/CategoryListT1.aspx?CID=060201&PID=225&hl=en-US&Name=ASDA-B2%20Series